Process Engineer

Ensure optimum plant productivity and operational efficiency by implementing Lean Manufacturing and Six Sigma methodologies in compliance with the GQS (Gildan Quality System).

Identify and measure different forms of lean waste, and implement Lean Six Sigma tools and techniques to improve processes and product quality.

Enhance production efficiency by identifying and eliminating bottlenecks within the production flow.

Calculate SMV/SAM/Cycle Time through time studies, method studies, workflow analysis, capacity studies, and ergonomic assessments.

Develop standardized product/process layouts, space utilization plans, work instructions, labor utilization standards, and cost analyses using Value Stream Mapping (VSM) and Kaizen techniques.

Identify Non-Value-Added (NVA) activities and Non-Productive Time (NPT) and reduce them through appropriate Industrial Engineering (IE) tools.

Ensure proper implementation and maintenance of all required GQS procedures, work instructions, and operational formats.

Execute assigned cost-saving and process improvement projects as directed by the supervisor.

Train and develop direct and indirect workers in accordance with established SOPs and work standards.

Compare existing working methods with established standards, identify low-efficiency workers, and develop appropriate progressive, preventive, and corrective work instructions in coordination with management.

Support engineering activities related to new employee recruitment, orientation, training, development, and performance evaluation.

Recommend and implement Kaizen strategies to optimize facilities, improve ergonomics and workplace safety, and eliminate operational waste.

Prepare and submit required reports and performance updates to the respective supervisor.

Perform other operational and engineering-related duties assigned by the immediate supervisor.